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THE IMAGING & VISION HANDBOOK 2016/2017

The new edition of STEMMER IMAGING’s vision handbook covers numerous basic topics from all areas of imaging and machine vision on around 450 pages. This preview version (English / German) gives you a first impression of this highly praised reference guide. To get the full version please register by entering your e-mail address.
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Imaging & Vision Handbook 2016/17 - Preview

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The new edition of STEMMER IMAGING’s vision handbook 2016/2017 covers numerous basic topics from all areas of imaging and machine vision on around 450 pages. This preview version gives you a first impression of this highly praised reference guide. To get the full version please register by entering your e-mail address.

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VGA USB DC Jack ▹ ▹VISION SYSTEMS: TECHNOLOGY CONFIGURATION AND PROGRAMMING VISION SYSTEMS programming and set-up that needs to be done must be performed locally. 1.5.2 Web browser based configuration By using a web browser as an interface to configure and control a vision system, any computer can be used for network connection to the system. The advantage of this solution is that no special software is required and the computer only needs to be set up for network operation. This way no version conflicts might arise in the case of several systems needing to be configured from the same computer. The network also allows remote access to the system inside the company network. Set-up therefore does not need to take place right at the machine. Smart camera Inspection system Reset On/O f Vision system inspections, or in cases where decision making is more complex, the ability to create sequences of instructions called scripting is required. Scripting functionality offered by different products can differ considerably. Basically two types of scripts are available. In-line scripts are executed synchronously with the inspection process one time for each object, whereas background scripts run asynchronously to the inspection task. Network Controlled via PC with web browser (no software installation required) 1.5.3 Programming using a remote application In this scenario a dedicated programming application is installed on a standard PC or laptop which then connects to the vision system (normally a smart camera). Programming is performed using this comfortable and powerful application with a point and click GUI (Graphical User Interface) and when complete, the configuration is saved on the system to run autonomously. Inspection system Set-up using a PC with configuration application. PC not required during run time operation Smart camera Ethernet link 1.5.4 Programming with scripting All vision systems should have the above described basic functionality. However, for the more advanced applications, where the result of a measurement has an influence on the sequence of following The power of scripting lies in its ability to allow more complex solutions to be achieved with little effort. A system with flexible scripting capability enables an inspection to be programmed without the need for in-depth programming skills. 1.6 Factory floor interfacing In most cases the vision system needs to be integrated with the production system or machines programmable logic controller (PLC). Inspection results should be directly transferred to the control system to enable immediate reaction. In order to assure a good, working integration of the vision system with the factory system, you should ensure the vision system provides the necessary network interfacing capabilities. 1.6.1 Digital I/O Interfacing via digital I/Os is the simplest way to control a vision system. By simply changing the digital in- and outputs, different inspection algorithms can be selected, the inspection can be started, pass/fail results can be transferred and even reject units can be controlled directly. 1.6.2 Direct connection to a PLC or controller In many industrial applications it is not only necessary to trigger the system and to provide pass/fail signals, but to have the system tightly coupled with the wider plant control system and as such, it must be capable of supporting a variety of interfaces (i.e. Ethernet, serial interfaces) in order to communicate bi-directionally. Process parameters, test tolerances and job selection are needed for configuration of the system. Component coordinate measurements, inspection results, complex test protocols, statistics and error images also need to be passed back from the vision system to the control system. IRELAND Phone: +353 65 704 200 0 POLAND Phone: +48 664 921 922 SWEDEN NORWAY ICELAND Phone: +46 8 555 110 00 SWITZERLAND Phone: +41 55 415 90 90 UNITED KINGDOM Phone: +44 1252 780000 11

▹ ▹VISION SYSTEMS: TECHNOLOGY INSPECTION TOOLS VISION SYSTEMS Modern vision systems have built-in driver modules that enable easy integration with factory floor data networks. In addition to the classical networking TCP/IP protocol, industrial protocols such as Modbus, ProfiNet or Ethernet/IP are often supported. Using these protocols for communi cation, data can be easily exchanged with other industrial systems on a network. Application examples Pattern positioning tools can locate and verify parts as is shown in the image on the left where the exact position of hard disk read heads is being determined within a regular matrix. In the right hand image the black square was found. This position serves as reference to define position and orientation of the screws with the arrows. Other communication interfaces that are not based on Ethernet such as Profibus, DeviceNet etc. are often realised with the help of additional third party modules. 1.6.3 User interfaces Depending on the application, vision systems often require a humanmachine interface (HMI) for supervising the results during operation, for changing of test programmes, or to enable a dynamic adaptation of settings. In this process it is important that the user interface is easy to use and only allows adjustments that the user is authorised for. For such use the programming interface is often inappropriate due to its complexity. Instead there should be a possibility of showing only reduced user interfaces where the access rights of the individual user can be limited. Some systems even provide user logging so that changes to a system configuration can be monitored as required by standards such as 21 CFR. 1.7.2 Identification Identification ranges from reading and checking of characters and text to decoding different 1D or 2D codes. Applications include ensuring the traceability of parts or the recognition and sorting of products. Code readers There are many formats of code used mainly for product identification and tracking. 1D is still used due to the lower cost of readers, but is more and more replaced by 2D codes. Common 2D codes include Datamatrix, QR and PDF 417. Matrix codes provide more stored information on the same area, assure a better readability especially on complex surfaces and prevent misreadings due to integrated error correction. 1.7 Inspection tools On-line inspection has a wide range of applications which are realised by a wide range of tools: 1.7.1 Positioning Positioning tools identify the location and orientation of an object, output results directly, or use the information for positioning of subsequent machine vision algorithms. Positioning is usually carried out using either edge based tools where the position and angle is defined by the intersection of two straight edges, or by pattern positioning tools. Pattern recognition uses specific search patterns that are defined by pixel intensities or geometric forms. They are extremely suitable for objects with irregular shapes, low contrast or process variations. Some of the latest algorithms even deliver information such as poise, the 3D orientation of the object from the single 2D camera. Code graders In a packaging and printing application you need to ensure that the code that has been printed meets the specification of the code standard. As codes have redundancy inbuilt, you can often read a code where only 80 % of the code is good. While it is good to have a robust reader it does not tell you if the code meets the standard and that it is likely to have difficulties being read later. Code grading checks the code against the code standard and rates the code so that it is readable later in the manufacturing and distribution process. 12 STEMMER IMAGING www.stemmer-imaging.com BENELUX Phone: +31 575 798888 DENMARK Phone: +45 33 73 00 00 FINLAND BALTICS Phone: +358 9 43 555 00 FRANCE Phone: +33 1 45069560 GERMANY AUSTRIA Phone: +49 89 80902-0

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    Now THAT’S Smart Vision Lights is

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    With more than 30 years of experien

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    Schneider-Kreuznach Trust is good.

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    Telecentric Lenses CCD Lenses PRECI

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    Finding the remedy Struggling to ma

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    Perfect resolution, made simple Lib

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    It‘s what you make it. Unlimited

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    ▹ ▹APPENDIX COPYRIGHT APPENDIX

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    THE STEMMER IMAGING MACHINE VISION

STEMMER IMAGING

Imaging & Vision Handbook 2016/17 - Preview
Handbuch der Bildverarbeitung 2016 / 2017 - Preview

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